MASTERING BOLTED ASSEMBLY PROCESS

Master bolted assembly, ensuring industrial reliability

Your expectations

Mastering bolted assemblies is a key factor in ensuring the performance, repeatability, and robustness of your manufacturing process.

During the development phase of a new product or a new production line, you need to:

  • Define the requirements and specifications for the mechanization or automation of a bolted assembly process,
  • Draft technical purchasing specifications for fasteners (technical specifications, fastener drawings, reference standards),
  • Select the appropriate tightening equipment, organize one or more workstations, and structure material and component flows,
  • Secure critical parameters (control of fastener friction coefficients and part surface adhesion coefficients, tightening data management, traceability management),
  • Validate process performance.

During the production phase, you need to:

  • Perform a production line audit following a quality issue (incorrect tightening torque, unscrewing  during use, unexpected fastener failure),
  • Validate the applied tightening torque through in‑process production tests,
  • Optimize and secure the tightening sequence,
  • Implement a tightening control strategy during assembly or post‑process.

Our solutions

Our bolted assembly experts support you throughout the entire lifecycle of your bolted assembly process, from design to production:

  • On‑site intervention to conduct a Product/Process FMEA to identify key parameters influencing bolted joint reliability,
  • On‑site audits with a multidisciplinary team (production, design, industrial engineering, quality, etc.) to review the entire bolted assembly value chain and resolve quality issues,
  • Proposal of multiple production and material flow scenarios (manual or automated tightening tools, fastener and part feeding systems, inspection solutions),
  • Support in drafting technical specifications and requirements documents,
  • Development or securing of tightening sequences through instrumented testing (torque and preload measurement) conducted either on your factories or in our laboratories,
  • Analysis of torque‑angle curves to optimize tool parameters and define an effective control strategy,
  • Execution of R&R (Repeatability and Reproducibility) studies under real production conditions.

Your benefits

  • A dedicated team of bolted assembly specialists with strong expertise in methods and industrialization,
  • Advanced measurement equipment incorporating the latest technologies,
  • A wide range of industrial resources for comparative testing and feasibility studies,
  • Availability of equipment to monitor or validate critical parameters during production ramp‑up.