With the new Ariane 6 launcher, ArianeGroup has to thoroughly overhaul its production equipment at its Haillan facility close to Bordeaux (Gironde - France) where it designs and manu-factures the components of the solid propulsion boosters for its rockets. The goal is to cut manufacturing costs in half and increase production speeds. In 2017, the company called on Cetim with a view to meeting this ambitious two-fold challenge. “We entered into a contract for project management assistance with choosing two items of machining equipment, selecting a supplier and supervising the produc-tion of these items of equip-ment until their acceptance,” stated Arnaud Coupard, head of the facility’s “industrial equipment-solid propulsion cluster” department.
Selecting a supplier
The first step was choosing the supplier of two vertical lathes used to produce the large-sized composite parts (up to 3,000 mm in height and 2,500 mm in diameter). Consultation speci-fications were drawn up for each machine, then sent to approximately fifteen po-tential suppliers worldwide. This study phase served to identify five manufacturers which were then cut to three. Ultimately, the final selection was made by ArianeGroup in February 2018.
Monitoring the production of the equipment
Cetim then undertook the second stage: careful monito-ring of the production of the equipment until acceptance of the lathes at the customer’s premises. At the same time, the centre created a 3D virtual machine for each lathe to check, via simulation, based on CAD files of the parts and ArianeGroup CAM soft-ware, the absence of collision between the part, the tools and the cutting tools, before any machining. “Cetim’s expertise in machining and machine-tool technology provided us with significant technical and operational support. Another advantage of this support is that we had only one single point of contact from the needs analysis stage until accep-tance of the machines,” added Arnaud Coupard.